“AAYAR INTERNATIONAL

Manufacturer & Exporter of Flexible Packaging and Converting Machinery

AAYAR INTERNATIONAL is a new generation Manufacturer and Exporter of Flexiable Packaging and Customised Converting Machinery manufacturar based in Ahmedabad, Our customer base includes form Flexible Packaging, Pharma – Primary Packaging and Paper Converting, manufacturers.

PRODUCTS

Multi-Purpose Coating Machine

Machine – Roll to Roll Application Specifications
Web Width : 200 to 2500 mm.

Coating Methods :

A. Cylinder
B. Gravure
C. Three Roll forward cum Reverse
D. Heating Roll
E. Reverse Roll
F. Kissing Roll
G. Air Knife
H. Comma Coating
I.  Knife on Roll Coating
J.  Knife Over Roll
K. Five Roll Application

Speed: 10-250 MPM (Depends on Application, Base foil/film, Quality of Adhesive, Viscosity, and Drying Temp)

Key Features:

A.  Heavy Duty Steel Structure for longevity and low vibrations at high speed

B. Multi Drive synchronized control system with HMI interface and recipe storage
C. Web guide system
D. Efficiently insulated Drying chamber with Pneumatically operated openings
E. Gravure Type Coating Cylinder and Doctor Blade System- Forward and Reverse
D. High velocity centrifugal blower for solvent extraction
E. Non-Sticky Coating at coating Unit to avoid Costly Adhesive wastage
F. Effective Drying Zone design to reduce shop floor heat loss.

Application

A. VMCH Coating for Pharma foil
B. Aluminum  foil Lid Coating
C. Aluminum foil Lid Coating  PP- Single stage coating
D. Water base adhesive coating
E. Wax Coating
F. Bio Coating
G. Acqu Coating
H. PSA Adhesive Coating
I. SPF Coating
J. Hot Melt Coating
K. Paper Cup Coating
L. Blister Coating
M. PVDC Coating

Adhesive variant:

A. Solvent Base
B Water Base
C. WAX
D. Hot Melt
E. RUBBER BASE

PRODUCT

Multi-Purpose Lamination Machine

Multi-Purpose Lamination

Machine – Roll to Roll Application –
Specifications
Web Width : 200 to 2500 mm.

Coating Methods :

A. Cylinder
B. Gravure
C. Slot Die
D. Heating Roll
E. Reverse Roll
F. Kissing Roll
G. Air Knife
H. Comma Coating
I.  Knife on Roll Coating
J.  Knife Over Roll

Speed: 10-250 MPM (Depends on Application, Base foil/film, Quality of Adhesive, Viscosity, and Drying Temp)

Adhesive variant:

A. Solvent Base
B Water Base
C. WAX
D. Hot Melt
E. RUBBER BASE

Application

A. Heat & Press Lamination soft foil + LDPE + primer wash
B. Dry Bond lamination
C. Wax Lamination
D. PSA Adhesive Coating on Release Paper
E. Wet Lamination Paper + Aluminium Foil
F. Three Layer Lamination – ORS
G. Insulation Lamination
H. Solventless Lamination
I. Hot Melt Lamination
J. PVDC Coating

Key Features:

A.  Heavy Duty Steel Structure for longevity and low vibrations at high speed

B. Multi Drive synchronized control system with HMI interface and recipe storage
C. Web guide system
D. Efficiently insulated Drying chamber with Pneumatically operated openings
E. Gravure Type Coating Cylinder and Doctor Blade System- Forward and Reverse
D. High velocity centrifugal blower for solvent extraction
E. Non-Sticky Coating at coating Unit to avoid Costly Adhesive wastage
F. Effective Drying Zone design to reduce shop floor heat loss.

PRODUCT

Rotogravure Printing Machine

Applications and Specifications
A. Web Width : 400 to 2250 mm.
B. Printing Repeat : 350 to 1200 mm.
C. No. of colors : 1 to 12 colors
D. Speed : 100 to 350 meters per minute.
E. Heavy Duty steel structure
F. Low friction ball screw LCA compatible with auto register control system.
G. Turret Unit at Unwind and Rewind with auto splicing facility for non- stop production.
H. Flame proof inspection box at every unit to see progressive printing.
I. Trolley System for quick changeover of Printing Cylinder and inking system.
J. Automatic Register Control system ( Length and Side )
K. Web Inspection System.
L. High Precision Doctor Blade system for Horizontal, Vertical and angular adjustment.
M. Impression Rubber Roller System on linear guideways.
N. Operator Friendly Interface (HMI) with data memory and remote maintenance .
O Low friction, dynamically balanced guide rollers.
P. Efficient Drying chamber ( Pneumatic operated )
Q. High velocity centrifugal blower for minimize of solvent ordure

PRODUCTS

PRODUCT

Slitting & Rewinding Machine

Slitting and Rewinding Machine :Applications and Specifications

  •  Web width: 600mm to 2500mm. ( Special Application up to 2600 mm)
  • Machine speed: 150mm to 400 mpm.
  • Minimum slit width up to 40mm.
  • Substrates To Be Slit : For wide range of flexible packaging materials from PET, BOPP, SHRINK PVC, PVC, PVDC, OPP, CPP, PE, LDPE, LLDPE to Medium weight Aluminum foils, Alu-Alu cold Forming foil, Paper, 6.5 Micron Foil, Non Woven, HDPE, PP Tube to two side, Separator.
  • Maximum Reel Dia : 1000 mm (in Drum type only)
  • Maximum Rewinding Reel Dia : 1000 mm (in Drum type only), 600 mm
  • Rewinder Core Dia : 76 & 152 (Optional)
  • Slitting System : Cut To Air By Razor Knife , Cut To Groove by Razor Knife, Rotary Cutter
  • Close Loop Tension Control
  • Pneumatic Facility for Nip & Door Locking
  • Pneumatically operated Lay on Rolls
  • Differential type rewinding systems, Air Shaft, Mechanical Shafts, Surface type, Drum Type
  • Laser Core Positioning System in selected models
  • Master operator touch panel with data logging & recipe control.
  • Shaftless unwind control, Hydraulic Lifting
  • Low friction, dynamically balanced special alloy guide rollers.

PRODUCT

Doctoring and Inspection Machine

The Press is built with Mechanical line shaft with servo technology.

By perfectly integrating the new generation of electronics and ergonomically designed mechanical components, the machine is made to deliver optimum performance and productivity.

  Specifications :

  • Web width : 500-1350 
  • Machine speed : 250-500
  •  Maximum Reel Dia : 1000 mm 
  • On line Slitting facility : Yes
  • Waste Roll Rewinding : Yes
  • Unwind/Rewind : Shaft Less/ Hydraulic Arm
  •  Maximum Repeat : 450 (Pouch Size in Stroboscope ) 1050 in Inspection System 
  •  Inspection : Auto Catching Stroboscope /Compatible for  100 % Defect Catching System

PRODUCT

Trim Winder

Range of Manual /Semi-Auto / Automatic Core Cutting Machine that is practical, efficient and cost effective. It produces an accurate, clean quality cut with quick and easy change –over for multiple core diameters and wall thicknesses. Cutting is achieved by using a free running crush-cut knife principle.

Application

  • Converting
  • Core/Tube Manufacturers
  • Flexible Packaging
  • Label Stock
  • Food Packaging
  • Medical

KEY FEATURES

  • Quick Change Over
  • Core Size Accurate Cutting
  • Exhaustive Cutter Life
  • Fast Common Cutting
  • Easy core length setting

Core Inside Diameter 75 mm 150 mm Electrical Supply 415 V/3/50Hz
Core Length 800 1200 mm Motor Specification 1.HP 1440 RPM
Core Thickness 5mm & 10 mm 15 mm Machine Size (Inch) H=45″ X W=17″ X L=49″
Cutting Min Length 25 mm 500 /600 mm Packaging Size (Inch) H=51″ X W=19″ X L=41″
Cutting Max. Length 800 mm 1000 / 2000 mm Machine Weight (Approx.) 92 Kg (Net) 150 Kg (GW)

Providing new generation solutions for flexible packaging printing machines

INSTALLATION

A TRULY GLOBAL FOOTPRINT

Customers in several continents around the world have chosen our print lines. These are reputed makers of food products and contract printers who need short job change over times and high output. They are our true advocates of our quality standards and printing accuracy.

GET A STEP AHEAD OF YOUR
Flexible Packaging Printing Machines

COMPETITIVE ADVANTAGE

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QUALITY

Quality is backbone of our business. We practice quality in products, processes and people.

 

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SERVICE

Happy Customers is what we love to see. Customer satisfaction and loyalty is what we always aim for.

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COMMITMENT

We are dedicated to deliver quality products at the most competitive price and on time

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STRONG CUSTOMER BASE

Access to huge markets in 10+ countries across 4 continents gives us a strong edge over others.

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CONSORTIUM WITH LEADING SUPPLIERS

Our approach is to partner with all our suppliers, who share common values, ethics and vision with us.

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INTEGRITY

Doing business with the utmost integrity, honesty, transparency has been the foundation of our growth.

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MARKET INTELLIGENCE

Driving force to help us make a critical decision. Helps us understand our audience in detail and their needs.

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GLOBAL DIMENSION

We make you feel that the WORLD is indeed a very small place with our practices ease to do business with anywhere in the planet.

PRODUCT CATEGORIES

As a leading supplier of printing & packaging converting machinery, AAYAR INTERNATIONAL has more than 17 factory bases, mainly with 10 categories of printing & packaging machines such as slitter rewinders & paper sheeters, label making machines, post-printing equipment, flexible packaging converting machines, paper converting machines etc. We provide one stop solutions for printing & packaging production.

Aayari International including high quality intermittent offset label printing machine, flexo printing machine

Post printing Machines include a wide range such as die cutting machines, thermal laminating machines, UV coating

We have more than 100 models of slitter rewinder machines and paper sheeter machines. It adopts world cutting edge technology and with the newest design

The series of flexible packaging converting machinery includes rotogravure printing machine, dry

This series hologram making machines are specially for produce holographic plastic film or hologram security label, it

Paper products converting machines include series paper core winding machines, corrugated box making

As professional supplier of coating machines in China, we have 20 more years experience in manufacturing of

This series packing machines including various kind of carton sealer, pallet wrapping machine, shrink packaging

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TAKE A STEP AHEAD OF YOUR

  • Naresh Rathod
    +91 95128 52352
  • Satyaprakash Rajput
    +91 9879390178
  • info@aayarinternational.comWe reply within 24 hours
  • 1A, SHUBH INDUSTRIAL ESTATE
    ZAVERI FARM
    KATHWADA – SINGARVA
    ROAD
    KATHWADA, AHMEDABAD -382430
    GUJARAT, INDIA.

Contact Us